Products

Filling to glass bottles:

• For bottling of beer, facilities are avaible with both retain the faste quality and increase the O₂ in the beverage (0,03 mg/l for 0,5l glass bottle)
• Foaming - this reduces the volume of air in the space of the bottle neck (0,6 mg/l for a 0,5 l glass bottle)

Filling to PET bottles:

• The construction of a filler with support from underneath permits the filling of both glass and PET bottles on one machine
• If the requirement is only for filling PET bottles, the manipulation of bottles in the machine is carried out by a grip on the bottle neck - adjustment of the machine in the event of switching to another format of bottles is simplified in this manner
• Displacement of air from the bottle before filling is carried out by irrigation of bottle - intake of O₂ during filling 0,08 mg/l for 1,5 l PET bottle
• Foaming - this reduces the volume of air in the neck space of the bottle (0,8 ml for 1,5l bottle)

Filling of cans:

• Can filler of our construction permit the filling cans and glass bottles on one machine
• Application of inert gas prior to capping

Non-pressurised level filling

Single-chamber filling:

• Filling of wine, spirits and low viscosity non-carbonated liquids
• Atmospheric pressure or a light under-pressure is maintained above the liquid in tank

Double-chamber filling:

• Filling of juices, syrups, edible oils and other non-carbonated liquids of higher viscosity
• The filler tank consists of two separated chambers, one with the liquids to be filled and another, to which the air is evacuated from the bottle during filling,where it is facilitates the filling of liquids of higher viscosity

Document to download:

Principle and parametres:

• faster speed of filling - lesser number of filling valves
• reduction of 80% in loss of beverages in the event of interruption of filling-special emptying cistern
• fast change of volumes to be filled, without the necessity to intervene with the filling valves,
• always the same volume of filled liquid in PET bottle regardless of pressure during the filling process or the quality of the PET bottles
• filling within the volume range of 0,33 l - 2,5 l,
• single - or double - evacuation for glass bottles
• irrigation of bottle - for PET bottles - and foaming permits the achieving of a low increase of O during filling
• application of inert gas (liquid N ) to the bottleneck space, after the filling of the bottle, before capping - creates protection of the beverage from oxygen activity (increasing shelf life and maintaining taste) and from hardening of the bottle prior to further manipulation (labelling, packaging and palletisation)
• in the scase on of non-carbonated beverages

Example of solution:

• Veseta spol. s.r.o., plant Litovel, Czech republic -PETBLOK 48/80/10
• Ondrášovka a.s., plant Ondrášov, Czech republic - PETBLOK 48/80/10 ULTRACLEAN, PETBLOK 40/64/8
• VÄRSKA VESI AS, Varska, Estonia - PETBLOK 30/50/8
• Telemark Kildevann, Fryesdal, Norway - PETBLOK 40/64/10
• UAB „Kalnapilio-Tauro grupe”, Panevežys, Latvia - PETBLOK 48/90/10

Principle and parametres:

• speed performance about 15-20% greater than with the mechanical volume valve
• minimum residue of the beverage after the end of the operation
• the outflow of the air from the bottle during filling is directed to another area outside the tank
• no adjustment of the valve is required when changing the size of bottle or the volume to be filled
• the filling process is controlled from the control system of the filling machine and therefore is not dependent on the current performance of the filling machine or affected by the stopping of the machine
• possibility of automatic employment of sanitation adapters
• better sanitation of the filling valve, in comparison with the mechanical volume valve (simpler mechanical design) - the design of the fluid valve cone and the valves for evacuation, pressurisation and relese of pressure, using bellows and membrane seal

Filling of sensitive beverages:
For filling of sensitive beverages the filler can be supplied with a casting and air filtration.

Spherical tank with a circular cross-section:

• Cylindrical design of the tank
• Utilisation of admission nozzles accelerates and improves the sanitation of the filler
• ostřikové trysky,
• At the end of filling there remains only a minimal residue of the beverage

The Siemens SIMATIC control system SIMATIC S7 300:

• Colour touch screen 10" terminal
• Signalling of status of individual machine´s functioning and malfunctioning (code number and description of failure) on the terminal
• Control of the machine by means of the touch- screen terminal
• Output and archiving of data for the monitoring and visualisation systems
• Remote administration and servicing through a telephone connection or via the internet

Example of solution:

• PET PACK Kft., Hungary - PETBLOK 48/80/10